Nissan Ariya: Component Parts /circuit Diagnosis
- Power Supply and Ground Circuit (li-Ion Battery Controller)
- Cell Controller Communication Circuit
- Cell Voltage Inspection
- Cell Voltage Circuit
- Module Temperature Sensor
- Module
- Interlock Detection Switch (service Plug)
- Interlock Detection Switch [high Voltage Harness Connector (front)]
- Interlock Detection Switch [high Voltage Harness Connector (rear)]
- Interlock Detection Switch [high Voltage Harness Connector (quick Charge)]
- Interlock Detection Switch (ptc Heater Connector)
- Battery Current Sensor Circuit
- Battery Pack Water Temperature Sensor Circuit
- Battery Pack Pressure Sensor Circuit
- Quick Charge Relay Controller Circuit
- Can Communication Circuit(batterypack)
- Battery Coolant Heater (ptc)
- System Main Relay 1
- System Main Relay 2
- Pre-Charge Relay
- High Voltage Circuit
- High Voltage Fuse
- Service Plug (high Voltage Circuit)
- Li-Ion Battery Insulation Resistance Loss Inspection
Power Supply and Ground Circuit (li-Ion Battery Controller)
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
CHECK FUSE
Check the following fuse
| Power supply | Fuse No. |
|---|---|
| Main switch ON power supply (12V main relay power supply) | 102 |
Is inspection result normal?
YES>>GO TO 2.
NO>>Replace the fuse after repairing the circuit that caused blown fuse.
PRECONDITIONING-1
-
Turn power switch OFF.
-
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
>>
GO TO 3.
CHECK LI-ION BATTERY GROUND CIRCUIT
-
Disconnect Li-ion battery Nissan Ariya vehicle communication harness connector.
-
Check the continuity between Li-ion battery vehicle communication harness connector and ground.
+ − Continuity Li-ion battery Connector Terminal E9 6 Ground Exist 13 20
Is inspection result normal?
YES>>GO TO 4.
NO>>Check and repair ground circuit. Refer to Wiring Diagram.
CHECK 12V BATTERY MAIN RELAY POWER SUPPLY
-
Connect 12V battery negative terminal.
-
Check the voltage between Li-ion battery Nissan Ariya vehicle communication harness connector and 12V main relay harness connector.
+ − Voltage Li-ion battery Connector Terminal E9 11 Ground 9 – 16 V
Is inspection result normal?
YES>>GO TO 6.
NO>>GO TO 5.
CHECK 12V MAIN RELAY POWER SUPPLY
Check continuity between Li-ion battery Nissan Ariya vehicle communication harness connector and 12V main relay harness connector.
| + | − | ||
|---|---|---|---|
| Li-ion battery | 12V main relay | ||
| Connector | Terminal | Connector | Terminal |
| E9 | 11 | E106 | 5 |
Is inspection result normal?
YES>>Check 12V main relay. Refer to Diagnosis Procedure.
NO>>Repair and replace malfunction parts.
PRECONDITIONING-2
WARNING:
Be sure to disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Turn power switch OFF.
-
Disconnect 12V battery negative terminal.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 7.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection of LBC harness connectors.
NOTE:
Pull the connector first then push the connector to check connection.
Is the inspection result normal?
YES>>GO TO 8.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN LI-ION BATTERY AND LBC
-
Remove LBC. Refer to Removal & Installation.
-
Check continuity between Li-ion battery Nissan Ariya vehicle communication harness connector and LBC harness connector.
Li-ion battery LBC Continuity Connector Terminal Connector Terminal Z405 12 Z467 4 Exist 6 10 13 11 20 12 -
Check harnesses for short to ground and short to lines
Is the inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Cell Controller Communication Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Perform to disconnect the high voltage and check an residual voltage.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection condition of LBC and each cell controller harness connectors.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY OF CELL CONTROLLER COMMUNICATION CIRCUIT HARNESS.
-
Remove LBC and each cell controller harness connector.
-
Check resistance value between LBC harness connector and each cell controller harness connector.
LBC Cell controller No.1 Resistance value Connector Terminal Connector Terminal Z469 2 Z465 24 0 Ω approx. 1 23 6 18 5 17 Cell controller No.1 Cell controller No.2 Resistance value Connector Terminal Connector Terminal Z465 22 Z464 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.2 Cell controller No.3 Resistance value Connector Terminal Connector Terminal Z464 22 Z461 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.3 Cell controller No.4 Resistance value Connector Terminal Connector Terminal Z461 22 Z460 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.4 Cell controller No.5 Resistance value Connector Terminal Connector Terminal Z460 22 Z476 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.5 Cell controller No.6 Resistance value Connector Terminal Connector Terminal Z476 22 Z474 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.6 Cell controller No.7 Resistance value Connector Terminal Connector Terminal Z474 22 Z472 24 0 Ω approx. 21 23 32 18 31 17 Cell controller No.7 Cell controller No.8 Resistance value Connector Terminal Connector Terminal Z472 22 Z470 24 0 Ω approx. 21 23 32 18 31 17
Is the inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace harness.
Cell Voltage Inspection
Diagnosis Procedure
CHECK CELL VOLTAGE WITH DATA MONITOR
With CONSULT
-
Power switch ON.
-
Select “Data Monitor” of “HIGH VOLTAGE BATTERY”.
-
Record “Maximum cell voltage”.
NOTE:
When the procedure is reached to replace the malfunction module, the module voltage adjustment is required. At that time, the maximum cell voltage is also required.
-
Select “Cell voltage 01 - 96”.
-
Check abnormal voltage of any cell by comparing each monitored value.
NOTE:
If power switch cannot be turned ON, the cell voltage is confirmed by recorded "FFD".
Is there any abnormal cell?
YES>>GO TO 2.
NO>>DIAGNOSIS END
CHECK PATTERN OF ABNORMAL CELL
With CONSULT
Check with CONSULT, if the voltage fluctuation pattern of abnormal cells applies to any one of the following conditions.
NOTE:
For the comparison of ASIC, cell voltage, and module stack, Refer to Component Description.
-
In comparison with the cell controller (ASIC), the voltage of consecutive 12 cell or 13 cell is almost the same and drops.
-
In comparison with the module, the voltage of consecutive 9 cell or 6 cell is almost the same and drops.
-
The potential difference between two adjacent cells fluctuates unsymmetrically.
-
The potential difference between two adjacent cells fluctuates symmetrically.
Does the abnormal cell voltage fluctuation pattern apply to any one of the above conditions?
YES-1>>-
In comparison with the cell controller (ASIC), the voltage of consecutive 12 cell or 13 cell is almost the same and drops.
Possible malfunction parts: Cell controller internal malfunction (ASIC circuit). Replace cell controller. Refer to Removal & Installation.
YES-2>>-
In comparison with the module, the voltage of consecutive 9 cell or 6 cell is almost the same and drops.
Possible malfunction parts: Module or cell voltage circuit (Harness connector).GO TO 3.
YES-3>>-
The potential difference between two adjacent cells fluctuates unsymmetrically.
-
The potential difference between two adjacent cells fluctuates symmetrically.
Possible malfunction parts: Cell voltage circuit (Harness connector) or cell controller. GO TO 4.
NO>>-
Does not apply to any one of them.
Possible malfunction parts: Cell, module, cell voltage circuit (Harness connector) or cell controller. GO TO 5.
CHECK CELL VOLTAGE CIRCUIT-1
Check cell voltage circuit (Harness connector) connected to abnormal cells. Refer to Diagnosis Procedure.
Is the inspection result normal?
YES>>Replace corresponding module.
-
Refer to Disassembly & Assembly.
-
Refer to Disassembly & Assembly.
Repair or replace malfunctioning parts.
CHECK CELL VOLTAGE CIRCUIT-2
Check cell voltage circuit (Harness connector) connected to abnormal cells. Refer to Diagnosis Procedure.
Is the inspection result normal?
YES>>Replace corresponding cell controller. Refer to Removal & Installation.
NO>>Repair or replace malfunctioning parts.
CHECK CELL VOLTAGE CIRCUIT-3
Check cell voltage circuit (Harness connector) connected to abnormal cells. Refer to Diagnosis Procedure.
Is the inspection result normal?
YES>>GO TO 6.
NO>>Repair or replace malfunctioning parts.
CHECK MODULE VOLTAGE
Check voltage of module corresponding to abnormal cell number. Refer to Component Inspection.
Is the inspection result normal?
YES>>Replace corresponding cell controller. Refer to Removal & Installation.
NO>>GO TO 7.
MODULE REPLACED HISTORY CONFIRMATION
Confirm the latest replacing history of an abnormal module.
Was the module changed?
YES>>Replace corresponding module and cell controller.
-
Module:
-
Refer to Disassembly & Assembly.
-
Refer to Disassembly & Assembly.
-
-
Cell controller: Refer to Removal & Installation.
Replace corresponding module.
-
Refer to Disassembly & Assembly.
-
Refer to Disassembly & Assembly.
Cell Voltage Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection of LBC harness connectors and each module stack harness connector.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since id connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK TOTAL CELL VOLTAGE DETECTION HARNESS CONTINUITY
-
Disconnect all harness connectors of LBC, each cell controller, and each module stack.
-
Check resistance value between LBC harness connector, module No.1 (MD1) harness connector and cell controller harness connector.
LBC Cell controller 1 Resistance Connector Terminal Connector Terminal Z469 40 Z465 19 Less than 700 mΩ Z466 15 41 Z465 19 Z466 15 LBC MD1 Resistance Connector Terminal Connector Terminal Z469 40 Z414 6 Less than 700 mΩ 41
Is the inspection result normal?
YES>>GO TO 4.
NO>>Repair harness connector connection.
CHECK CELL VOLTAGE DETECTION HARNESS CONTINUITY
-
Check resistance value between each cell controller harness connector and each module stack harness connector.
Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD1 CELL01- Z414 6 Cell controller No.1 Z466 15 Less than 700 mΩ CELL02- 1 14 CELL03- 5 4 CELL04- 3 13 CELL05- 12 12 CELL06- 10 11 CELL07- 11 10 CELL08- 9 9 CELL09- 16 3 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD2 CELL10- Z421 6 Cell controller No.1 Z466 8 Less than 700 mΩ CELL11- 1 2 CELL12- 5 7 CELL13- 3 1 Cell controller No.2 Z463 15 CELL14- 12 14 CELL15- 10 4 CELL16- 11 13 CELL17- 9 12 CELL18- 16 11 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD3 CELL19- Z420 6 Cell controller No.2 Z463 10 Less than 700 mΩ CELL20- 1 9 CELL21- 5 3 CELL22- 3 8 CELL23- 12 2 CELL24- 10 7 CELL25- 11 1 Cell controller No.3 Z462 15 CELL26- 9 14 CELL27- 16 4 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD4 CELL28- Z419 6 Cell controller No.3 Z462 13 Less than 700 mΩ CELL29- 1 12 CELL30- 5 11 CELL31- 3 10 CELL32- 12 9 CELL33- 10 3 CELL34- 11 8 CELL35- 9 2 CELL36- 16 7 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD5 CELL37- Z425 6 Cell controller No.3 Z462 1 Less than 700 mΩ Cell controller No.4 Z459 15 CELL38- 1 14 CELL39- 16 4 CELL40- 4 13 CELL41- 13 12 CELL42- 14 11 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD6 CELL43- Z424 6 Cell controller No.4 Z459 10 Less than 700 mΩ CELL44- 1 9 CELL45- 16 3 CELL46- 4 8 CELL47- 13 2 CELL48- 14 7 CELL48+ 8 1 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD7 CELL49- Z423 6 Cell controller No.5 Z477 15 Less than 700 mΩ CELL50- 1 14 CELL51- 16 4 CELL52- 4 13 CELL53- 13 12 CELL54- 14 11 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD8 CELL55- Z422 6 Cell controller No.5 Z477 10 Less than 700 mΩ CELL56- 1 9 CELL57- 16 3 CELL58- 4 8 CELL59- 13 2 CELL60- 14 7 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD9 CELL61- Z418 6 Cell controller No.5 Z477 1 Less than 700 mΩ Cell controller No.6 Z475 15 CELL62- 1 14 CELL63- 5 4 CELL64- 3 13 CELL65- 12 12 CELL66- 10 11 CELL67- 11 10 CELL68- 9 9 CELL69- 16 3 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD10 CELL70- Z417 6 Cell controller No.6 Z475 8 Less than 700 mΩ CELL71- 1 2 CELL72- 5 7 CELL73- 3 1 Cell controller No.7 Z473 15 CELL74- 12 14 CELL75- 10 4 CELL76- 11 13 CELL77- 9 12 CELL78- 16 11 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD11 CELL79- Z416 6 Cell controller No.7 Z473 10 Less than 700 mΩ CELL80- 1 9 CELL81- 5 3 CELL82- 3 8 CELL83- 12 2 CELL84- 10 7 CELL85- 11 1 Cell controller No.8 Z471 15 CELL86- 9 14 CELL87- 16 4 Module No. Cell No. Connector Terminal Cell controller No. Connector Terminal Resistance MD12 CELL88- Z415 6 Cell controller No.8 Z471 13 Less than 700 mΩ CELL89- 1 12 CELL90- 5 11 CELL91- 3 10 CELL92- 12 9 CELL93- 10 3 CELL94- 11 8 CELL95- 9 2 CELL96- 16 7 CELL96+ 8 1
Is the inspection result normal?
YES>>INSPECTION END
NO>>Repair harness connector connection.
Module Temperature Sensor
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection of each cell controller harness connectors and each module stack harness connector.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since id connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK MODULE TEMPERATURE SENSOR
-
Disconnect each cell controller harness connector.
-
Check module temperature sensor. Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 4.
NO>>Replace malfunction module.
CHECK CONTINUITY BETWEEN MODULE TEMPERATURE SENSOR AND LBC
-
Disconnect connector of corresponding module.
-
Check continuity between module harness connector and cell controller harness connector.
MD1 Cell controller No.2 Resistance Connector Terminal Connector Terminal Z414 4 Z463 16 0 Ω approx. 14 6 MD2 Cell controller No.2 Resistance Connector Terminal Connector Terminal Z421 4 Z463 16 0 Ω approx. 14 6 MD3 Cell controller No.3 Resistance Connector Terminal Connector Terminal Z420 4 Z462 16 0 Ω approx. 14 6 MD4 Cell controller No.3 Resistance Connector Terminal Connector Terminal Z419 4 Z462 16 0 Ω approx. 14 6 MD5 Cell controller No.4 Resistance Connector Terminal Connector Terminal Z425 11 Z459 16 0 Ω approx. 10 5 MD6 Cell controller No.4 Resistance Connector Terminal Connector Terminal Z424 11 Z459 16 0 Ω approx. 10 6 MD7 Cell controller No.6 Resistance Connector Terminal Connector Terminal Z423 11 Z475 16 0 Ω approx. 10 5 MD8 Cell controller No.6 Resistance Connector Terminal Connector Terminal Z422 11 Z475 16 0 Ω approx. 10 6 MD9 Cell controller No.7 Resistance Connector Terminal Connector Terminal Z418 4 Z473 16 0 Ω approx. 14 5 MD10 Cell controller No.7 Resistance Connector Terminal Connector Terminal Z417 4 Z473 16 0 Ω approx. 14 6 MD11 Cell controller No.8 Resistance Connector Terminal Connector Terminal Z416 4 Z471 16 0 Ω approx. 14 5 MD12 Cell controller No.8 Resistance Connector Terminal Connector Terminal Z415 4 Z471 16 0 Ω approx. 14 6 -
Check harnesses for short to ground and short to lines.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace or repair Li-ion batter Nissan Ariya vehicle communication harness.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK MODULE TEMPERATURE SENSOR
-
Disconnect each cell controller harness connector.
-
Check resistance of module temperature sensor.
WARNING:
Never measure the cell voltage terminal by mistake.
2P9S Module Measurement Condition Resistance Terminal 4 14 40 °C 18 kΩ approx. 25 °C 10 kΩ approx. 40 °C 5.8 kΩ approx. 2P6S Module Measurement Condition Resistance Terminal 11 10 10 °C 18 kΩ approx. 25 °C 10 kΩ approx. 40 °C 5.8 kΩ approx.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace module.
Module
Component Inspection
CHECK MODULE VOLTAGE
Check voltage of module.
-
2P9S (23 Parallel 9 Series)
Terminal Voltage + − Module Positive terminal Negative terminal 25.2 - 37.656 V -
2P6S (2 Parallel 6 Series)
Terminal Voltage + − Module Positive terminal Negative terminal 16.8 - 25.104 V
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace module.
Interlock Detection Switch (service Plug)
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
CHECK INSTALLATION CONDITION OF SERVICE PLUG
Check service plug installation condition. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Is the inspection result normal?
YES>>GO TO 2.
NO>>Install service plug properly.
CHECK INTERLOCK DETECTING SWITCH (SERVICE PLUG)
Check interlock detecting switch (Service plug). Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Replace service plug.
CHECK INSTALLATION CONDITION OF HIGH-VOLTAGE HARNESS CONNECTOR
WARNING:
Be sure to disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Check the connection status of high-voltage harness connector (Front) for locking and interlocking.
Is the inspection result normal?
YES>>GO TO 4.
NO>>Connect high-voltage harness connector (front) harness connector properly.
CHECK INTERLOCK DETECTING SWITCH [HIGH VOLTAGE HARNESS CONNECTOR (FRONT)]
Check interlock detecting switch [(High-voltage harness connector(Front)]. Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 5.
NO>>Replace Li-ion battery high-voltage harness.
REMOVE LI-ION BATTERY
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 6.
CHECK CONNECTOR CONNECTION CONDITION
Check connection status of LBC harness connector, interlock detecting switch (Service plug) harness connector and interlock detecting switch [High voltage harness connector (Front)] harness connector.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since id connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 7.
NO>>Repair harness connector connection.
CHECK INTERLOCK DETECTING CIRCUIT CONTINUITY
-
Remove LBC harness connector, interlock detecting switch (Service plug) harness connector and interlock detecting switch [High voltage harness connector (Front)] harness connector.
-
Check continuity between LBC harness connector and interlock detecting switch (Service plug) harness connector.
LBC Interlock detecting switch
(Service plug)Continuity Connector Terminal Connector Terminal Z468 21 Z404 3 Exist -
Check harness for short to ground and short to lines.
-
Check continuity between interlock detecting switch (Service plug) harness connector and interlock detecting switch [high voltage harness connector (front)] harness connector.
Interlock detecting switch
(Service plug)Interlock detecting switch
[High voltage harness connector (Front)]Continuity Connector Terminal Connector Terminal Z404 4 Z407 1 Exist -
Check harness for short to ground and short to lines.
-
Check continuity between interlock detecting switch [High voltage harness connector (Front)] and LBC harness connector.
Interlock detecting switch
[High voltage harness connector (Front)]LBC Continuity Connector Terminal Connector Terminal Z407 2 Z468 31 Exist -
Check harness for short to ground and short to lines.
YES>>
GO TO 8.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK HIGH VOLTAGE HARNESS CONNECTOR (FRONT)
-
Check continuity between high voltage harness connector and interlock detecting switch (High voltage harness) harness connector.
High voltage harness connector (Front) Interlock detecting switch
[High voltage harness connector (Front)]Continuity Connector Terminal Connector Terminal Z445 2 Z407 2 Exist 1 1 -
Check harness for short to ground and short to lines.
YES>>
INSPECTION END
NO>>Replace high voltage harness connector. Refer to Disassembly & Assembly.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
SERVICE PLUG REMOVING
-
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
>>
GO TO 2.
CHECK INTERLOCK DETECTING SWITCH (SERVICE PLUG)
-
Check visually that the terminals are not a corrosion, a bend, a break or a damage.
-
Check the continuity between terminals.
| Value: | 0 Ω approx. |
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace service plug.
Interlock Detection Switch [high Voltage Harness Connector (front)]
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
SERVICE PLUG REMOVING
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Is installation normal?
YES>>GO TO 2.
NO>>Replace service plug.
CHECK INTERLOCK DETECTING SWITCH (SERVICE PLUG)
Check interlock detecting switch (Service plug). Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Replace service plug.
CHECK CONNECTION STATUS OF HIGH VOLTAGE HARNESS CONNECTOR (FRONT)
WARNING:
Be sure to disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Check connection status of high voltage harness connector (Front) harness connector (Connector lock and interlock status).
Is inspection result normal
YES>>GO TO 4.
NO>>Connect high voltage harness connector (Front) properly.
CHECK INTERLOCK DETECTING SWITCH [HIGH VOLTAGE HARNESS CONNECTOR(FRONT)]
Check interlock detecting switch [High-voltage harness connector(Front)]. Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 5.
NO>>Replace Li-ion battery high-voltage harness.
REMOVE LI-ION BATTERY
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 6.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection status of the LBC harness connectors and each interlock detecting switch (Service plug) and interlock detecting switch [High-voltage harness connector(Front)] harness connectors.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 7.
NO>>Repair harness connector connection.
CHECK CONTINUITY INTERLOCK DETECTING CIRCUIT HARNESS
-
Remove LBC harness connector, interlock detecting switch (Service plug) and interlock detecting switch [High-voltage harness connector(Front)] harness connectors.
-
Check continuity LBC harness connector and interlock detecting switch (Service plug) harness connector.
LBC Interlock detecting switch
(Service plug)Continuity Connector Terminal Connector Terminal Z468 21 Z438 2 Exist -
Check harness for short to ground and short to lines.
-
Check continuity between interlock detecting switch (Service plug) harness connector and interlock detecting switch [High-voltage harness connector(Front)] harness connectors.
Interlock detecting switch
(Service plug)Interlock detecting switch
[High voltage harness connector (Front)]Continuity Connector Terminal Connector Terminal Z437 1 Z407 1 Exist -
Check harness for short to ground and short to lines.
-
Check continuity between interlock detecting switch [High-voltage harness connector(Front)], LBC harness connector, and harness connectors.
Interlock detecting switch
[High voltage harness connector (Front)]LBC Continuity Connector Terminal Connector Terminal Z407 2 Z468 31 Exist -
Check harness for short to ground and short to lines.
YES>>
GO TO 8.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK HIGH-VOLTAGE HARNESS CONNECTOR (FRONT)
-
Check continuity between high voltage harness connector and interlock detecting switch (High voltage harness) harness connector.
High voltage harness connector (Front) Interlock detecting switch
[High voltage harness connector (Front)]Continuity Connector Terminal Connector Terminal Z445 2 Z403 2 Exist 1 1 -
Check harness for short to ground and short to lines.
YES>>
INSPECTION END
NO>>Replace high voltage harness connector. Refer to Disassembly & Assembly.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Perform the following procedure before work stars.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
>>
GO TO 2.
CHECK INTERLOCK DETECTING SWITCH [HIGH-VOLTAGE HARNESS CONNECTOR (FRONT)]
-
Check that terminals are not a corrosion, a bend, a break or a damage.
-
Check the continuity between terminals.
Value: 0 Ω approx.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace Li-ion battery high-voltage harness.
Interlock Detection Switch [high Voltage Harness Connector (rear)]
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
SERVICE PLUG REMOVING
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Is installation condition normal?
YES>>GO TO 2.
NO>>Install service plug properly.
CHECK CONNECTION STATUS OF HIGH VOLAGE HARNESS CONNECTOR (REAR)
WARNING:
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Check harness connector connection status of high voltage harness connector (Rear) (connection, lock and interlock conditions). Refer to CHARGE PORT : Inspection.
Is connection status normal?
YES>>GO TO 3.
NO>>Connect high voltage harness connector (Rear) properly.
CHECK INTERLOCK DETECTING SWITCH [HIGH-VOLTAGE HARNESS CONNECTOR (REAR)]
Check interlock detecting switch [High voltage harness connector (Rear)]. Refer to Component Inspection.
Is inspection result normal?
YES>>GO TO 4.
NO>>Replace high voltage harness (Rear).
REMOVE LI-ION BATTERY
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 5.
Check CONNECTOR CONNECTING CONDITION
Check connection status of LBC harness connector and interlock detecting switch [High voltage harness connector (Rear)].
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 6.
NO>>Repair harness connector connection.
CHECK CONTINUITY OF INTERLOCK DETECTING CIRCUIT HARNESS
-
Remove harness connectors of LBC and interlock detecting switch [High voltage harness connector (Rear)].
-
Check continuity between LBC harness connector and interlock detecting switch [High voltage harness connector (Rear)] harness connector.
LBC Interlock detecting switch
[High voltage harness connector (Rear)]Continuity Connector Terminal Connector Terminal Z467 22 Z433 1 Exist 32 2 -
Check harness for short to ground and short to lines.
YES>>
GO TO 7.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK HIGH-VOLTAGE HARNESS CONNECTOR (REAR)
-
Check continuity between high voltage harness connector (Rear) and interlock detecting switch [High voltage harness connector(Rear)] harness connector.
High voltage harness connector
(Rear)Interlock detecting switch
[High voltage harness connector (Rear)]Continuity Connector Terminal Connector Terminal Z446 2 Z433 2 Exist 1 1 -
Check harness for short to ground and short to lines.
YES>>
INSPECTION END
NO>>Repair or replace the harness connector.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Perform the following procedure before work stars.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
>>
GO TO 2.
CHECK INTERLOCK DETECTING SWITCH [HIGH-VOLTAGE HARNESS CONNECTOR (REAR)]
-
Check that terminals are not a corrosion, a bend, a break or a damage.
-
Check the continuity between terminals.
Value: 0 Ω approx.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace the high-voltage harness (rear).
Interlock Detection Switch [high Voltage Harness Connector (quick Charge)]
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
SERVICE PLUG REMOVING
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Is installation condition normal?
YES>>GO TO 2.
NO>>Install service plug properly.
CHECK CONNECTION STATUS OF HIGH VOLAGE HARNESS CONNECTOR (QUICK CHARGE)
WARNING:
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Check harness connector connection status of high voltage harness connector (connection, lock and interlock conditions). Refer to CHARGE PORT : Inspection.
Is connection status normal?
YES>>GO TO 3.
NO>>Connect high voltage harness connector (Quick charge) properly.
CHECK INTERLOCK DETECTING SWITCH [HIGH-VOLTAGE HARNESS CONNECTOR (QUICK CHARGE)]
Check interlock detecting switch [High voltage harness connector (Quick charge)]. Refer to Component Inspection.
Is inspection result normal?
YES>>GO TO 4.
NO>>Replace quick charge high voltage harness.
REMOVE LI-ION BATTERY
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 5.
Check CONNECTOR CONNECTING CONDITION
Check connection status of LBC harness connector and interlock detecting switch [High voltage harness connector (Quick charge)].
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 6.
NO>>Repair harness connector connection.
CHECK CONTINUITY OF INTERLOCK DETECTING CIRCUIT HARNESS
-
Remove harness connectors of LBC and interlock detecting switch [High voltage harness connector (Quick charge)].
-
Check continuity between LBC harness connector and interlock detecting switch [High voltage harness connector (Quick charge)] harness connector.
LBC Interlock detecting switch
[High voltage harness connector (Quick charge)]Continuity Connector Terminal Connector Terminal Z467 8 Z406 3 Exist 2 1 -
Check harness for short to ground and short to lines.
YES>>
GO TO 7.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK HIGH-VOLTAGE HARNESS CONNECTOR (QUICK CHARGE)
-
Check continuity between high voltage harness connector (Quick charge) and interlock detecting switch [High voltage harness connector(Quick charge)] harness connector.
High voltage harness connector
(Quick charge)Interlock detecting switch
[High voltage harness connector (Quick charge)]Continuity Connector Terminal Connector Terminal Z447 2 Z442 3 Exist 1 1 -
Check harness for short to ground and short to lines.
YES>>
INSPECTION END
NO>>Replace quick charge high voltage harness.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Perform the following procedure before work stars.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
>>
GO TO 2.
CHECK INTERLOCK DETECTING SWITCH [HIGH-VOLTAGE HARNESS CONNECTOR (QUICK CHARGE)]
-
Check that terminals are not a corrosion, a bend, a break or a damage.
-
Check the continuity between terminals.
Value: 0 Ω approx.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace quick charge high-voltage harness.
Interlock Detection Switch (ptc Heater Connector)
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
SERVICE PLUG REMOVING
Remove the service plug. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Is installation normal?
YES>>GO TO 2.
NO>>Install service plug properly.
CHECK CONNECTION STATUS OF HIGH VOLTAGE HARNESS CONNECTOR (BATTERY PTC)
WARNING:
Be sure to disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
Check connection status of high voltage harness connector (Battery PTC) harness connector (Connector lock and interlock status).
Is connection status normal?
YES>>GO TO 3.
NO>>Connect high voltage harness connector (Battery PTC) properly.
CHECK INTERLOCK DETECTING SWITCH (BATTERY PTC)
Check interlock detecting switch (Battery PTC). Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 4.
NO>>Replace battery coolant heater.
REMOVE LI-ION BATTERY
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 5.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection status of the LBC harness connector and interlock detecting switch high voltage harness connector (Battery PTC) harness connectors.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 6.
NO>>Repair harness connector connection.
CHECK CONTINUITY INTERLOCK DETECTING CIRCUIT HARNESS
-
Remove LBC harness connector and interlock detecting switch (Battery PTC) harness connectors.
-
Check continuity LBC harness connector and interlock detecting switch (Battery PTC) harness connector.
LBC Interlock detecting switch
(Battery PTC)Continuity Connector Terminal Connector Terminal Z467 7 Z426 1 Exist 1 3 -
Check harness for short to ground and short to lines.
YES>>
GO TO 7.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK HIGH VOLTAGE HARNESS CONNECTOR (BATTERY PTC)
-
Check continuity between high voltage harness connector (Battery PTC) and interlock detecting switch (Battery PTC) harness connector.
High voltage harness connector
(Battery PTC)Interlock detecting switch
(Battery PTC)Continuity Connector Terminal Connector Terminal Z448 2 Z426 1 Exist 1 3 -
Check harness for short to ground and short to lines.
YES>>
INSPECTION END
NO>>Replace battery coolant heater (PTC).
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONTIONING
WARNING:
Perform the following procedure before work stars.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
>>
GO TO 2.
CHECK INTERLOCK DETECTING SWITCH (BATTERY PTC)
-
Check that terminals are not a corrosion, a bend, a break or a damage.
-
Check the continuity between terminals.
Value: 0 Ω approx.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace battery coolant heater (PTC).
Battery Current Sensor Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection status of the LBC harness connector and junction box harness connectors.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN BATTERY CURRENT SENSOR (BATTERY JUNCTION BOX) AND LBC HARNESS CONNECTOR
-
Remove LBC harness connector and battery junction box harness connector.
-
Check continuity LBC harness connector and battery junction box harness connector.
Battery junction box LBC Continuity Connector Terminal Connector Terminal Z413 11 Z468 17 Exist 12 18 13 Z467 9 14 3 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>Replace battery junction box. Refer to Disassembly & Assembly.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Battery Pack Water Temperature Sensor Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTION CONDITION
Check the connection status of the LBC harness connector and battery pack water temperature sensor harness connector.
NOTE:
Pull the connector first then push the connector to confirm a connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK BATTERY PACK WATER TEMPERATURE SENSOR
-
Disconnect battery pack water temperature sensor harness connector.
-
Check battery pack water temperature sensor. Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 4.
NO>>Replace battery pack water temperature sensor.
CHECK CONTINUITY BETWEEN BATTERY PACK WATER TEMPERATURE SENSOR AND LBC
-
Remove LBC connector.
-
Check continuity between battery pack water temperature sensor harness connector and LBC harness connector.
Battery pack water temperature sensor LBC Continuity Connector Terminal Connector Terminal Z411 1 Z468 23 Exist 2 24 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK BATTERY PACK WATER TEMPERATURE SENSOR
-
Disconnect battery pack water temperature sensor harness connector.
-
Check resistance of battery pack water temperature sensor.
Battery pack water temperature sensor Condition Resistance Terminal 1 2 25 °C 3960 Ω - 4040 Ω
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace battery pack water temperature sensor.
Battery Pack Pressure Sensor Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check the connection status of battery pack pressure sensor harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN BATTERY PACK PRESSURE SENSOR AND Nissan Ariya Vehicle COMMUNICATION HARNESS
-
Disconnect harness connectors of battery pack pressure sensor 1 and battery pack pressure sensor 2.
-
Check continuity between battery pack pressure sensor harness connector and Nissan Ariya vehicle communication harness connector.
Battery pack pressure sensor 1 Battery pack pressure sensor 1 Nissan Ariya Vehicle communication harness connector Continuity Connector Terminal Connector Terminal Z410 1 Z405 3 Exist 2 21 3 4 Battery pack pressure sensor 2 Battery pack pressure sensor 2 Nissan Ariya Vehicle communication harness connector Continuity Connector Terminal Connector Terminal Z412 1 Z405 9 Exist 2 28 3 10 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Quick Charge Relay Controller Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check the connection status of battery pack pressure sensor harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN JUNCTION BOX AND Nissan Ariya Vehicle COMMUNICATION HARNESS
-
Disconnect junction box harness connector.
-
Check continuity junction box harness connector and Nissan Ariya vehicle communication harness connector.
Junction box Nissan Ariya Vehicle communication harness connector Continuity Connector Terminal Connector Terminal Z413 17 Z405 5 Exist 19 18 23 25 24 15 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>GO TO 4.
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
CHECK CONTINUITY BETWEEN JUNCTION BOX AND LBC HARNESS CONNECTOR
-
Remove LBC harness connector.
-
Check continuity between junction box and LBC harness connector.
Junction box LBC Continuity Connector Terminal Connector Terminal Z413 22 Z467 14 Exist -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Can Communication Circuit(batterypack)
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery. Refer to Removal & Installation.Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 4.
CHECK CONNECTOR CONNECTING CONDITION
Check the connection status of LBC harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN LBC AND Nissan Ariya Vehicle COMMUNICATION HARNESS CONNECTOR
-
Remove connector of LBC.
-
Check continuity between LBC and Nissan Ariya vehicle communication harness connector.
LBC Nissan Ariya Vehicle communication harness connector Continuity Connector Terminal Connector Terminal Z468 30 Z405 35 Exist 20 34 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or replace Li-ion battery Nissan Ariya vehicle communication harness.
Battery Coolant Heater (ptc)
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
>>
GO TO 2.
CHECK CONTINUITY BATTERY PTC Nissan Ariya Vehicle COMMUNICATION CIRCUIT
-
Remove vehicle communication harness connector and vehicle communication harness connector (Battery PTC) connector.
-
Check continuity between Nissan Ariya vehicle communication harness connector and vehicle communication harness connector (Battery PTC) and vehicle communication harness connector (Battery PTC).
Nissan Ariya Vehicle communication harness connector Vehicle communication harness connector
(Battery PTC)Continuity Connector Terminal Connector Terminal Z405 17 Z401 15 Exist 27 17 30 23 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>-
When checking only battery PTC Nissan Ariya vehicle communication: INSPECTION END
-
When also checking battery high voltage circuit: GO TO 5.
GO TO 3.
PRECONDITIONING-2
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 4.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of intermediate connector (Z402).
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>Repair replace Li-ion battery Nissan Ariya vehicle communication harness.
NO>>Repair harness connector connection.
PRECONDITIONING-3
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 6.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of the junction box connector (Z409 and Z408), and intermediate connector (Z478 and Z429).
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 7.
NO>>Repair harness connector connection.
CHECK BATTERY PTC FUSE
Check battery PTC fuse. Refer to Component Inspection.
Is the inspection result normal?
YES>>GO TO 8.
NO>>Replace junction box.
CHECK CONTINUITY BETWEEN HARNESS CONNECTORS OF JUNCTION BOX AND BATTERY PTC.
-
Remove harness connectors of junction box and battery PTC.
-
Check continuity between harness connectors of junction box and battery PTC.
Junction box Battery PTC Continuity Connector Terminal Connector Terminal Z409 P12 Z448 N 0Ω approx. Z408 P11 P
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace high voltage harness battery PTC.
System Main Relay 1
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of the junction box harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN HARNESS CONNECTORS OF JUNCTION BOX AND Nissan Ariya Vehicle COMMUNICATION
-
Remove junction box harness connectors.
-
Check continuity between harness connectors of junction box and Nissan Ariya vehicle communication.
Main Relay 1 Circuit Junction box connector Nissan Ariya Vehicle communication connector Continuity Connector Terminal Connector Terminal Z413 1 Z405 19 Exist 2 1 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or Replace Li-ion battery Nissan Ariya vehicle communication harness.
System Main Relay 2
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of the junction box harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN HARNESS CONNECTORS OF JUNCTION BOX AND Nissan Ariya Vehicle COMMUNICATION.
-
Remove junction box harness connectors.
-
Check continuity between harness connectors of junction box and Nissan Ariya vehicle communication.
Main Relay 2 circuit Junction box connector Nissan Ariya Vehicle communication connector Continuity Connector Terminal Connector Terminal Z413 3 Z405 26 Exist 4 7 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or Replace Li-ion battery Nissan Ariya vehicle communication harness.
Pre-Charge Relay
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING-1
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of the junction box harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK CONTINUITY BETWEEN HARNESS CONNECTORS OF JUNCTION BOX AND Nissan Ariya Vehicle COMMUNICATION
-
Remove junction box harness connectors.
-
Check continuity between harness connectors of junction box and Nissan Ariya vehicle communication.
Pre-Charge Relay Circuit Junction box connector Nissan Ariya Vehicle communication connector Continuity Connector Terminal Connector Terminal Z413 7 Z405 33 Exist 8 14 -
Check harness for short to ground and short to lines.
Is inspection result normal?
YES>>INSPECTION END
NO>>Repair or Replace Li-ion battery Nissan Ariya vehicle communication harness.
High Voltage Circuit
Diagnosis Procedure
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
PRECONDITIONING
WARNING:
Be sure to disconnect the high voltage and check residual voltage before work starts.
-
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Check voltage of high voltage circuit. Refer to CHECK VOLTAGE IN HIGH VOLTAGE CIRCUIT : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
>>
GO TO 2.
CHECK CONNECTOR CONNECTING CONDITION
Check connection status of the junction box harness connector.
NOTE:
Pull connector first then push connector to check connection. Since if connector is pressed first, connector may be locked, malfunction cannot be found.
Is the inspection result normal?
YES>>GO TO 3.
NO>>Repair harness connector connection.
CHECK BUS BAR CONNECTION STATUS
Check connection status of each bus bar in the high voltage circuit.
Is the inspection result normal?
YES>>GO TO 4.
NO>>Repair harness connector connection.
CHECK HIGH VOLTAGE FUSE
Check high voltage fuse. Refer to Component Inspection.
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace fuse after trouble shooting cause of blown fuse.
High Voltage Fuse
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
REMOVE BATTERY PACK
WARNING:
Disconnect the high voltage. Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
-
Remove Li-ion battery from Nissan Ariya vehicle. Refer to Removal & Installation.
-
Remove battery pack upper case. Refer to Removal & Installation.
-
Remove junction box cover.
>>
GO TO 2.
CHECK HIGH VOLTAGE FUSE (MAIN)
-
Check continuity of high voltage fuse (Main).
-
High voltage fuse (Main)
Value: 0 Ω approx. -
High voltage fuse (Quick charge)
Value: 0 Ω approx. -
PTC fuse
Value: 0 Ω approx.
-
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace junction box.
Service Plug (high Voltage Circuit)
Component Inspection
WARNING:
Since hybrid vehicles and electric Nissan Ariya vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and Nissan Ariya vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
WARNING:
-
Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
-
The removed service plug must always be carried in a pocket of the responsible worker or placed in the tool box during the procedure to prevent the plug from being connected by mistake.
-
Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
-
Never allow workers other than the responsible person to touch the Nissan Ariya vehicle containing high voltage parts. To keep others from touching the high voltage parts, these parts must be covered with an insulating sheet except when using them.
-
Refer to HIGH VOLTAGE PRECAUTIONS : Precautions.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise instructed in the Service Manual. A malfunction may occur if this is not observed.
REMOVE SERVICE PLUG
-
Remove service plug Refer to HOW TO DISCONNECT HIGH VOLTAGE : Precautions.
>>
GO TO 2.
CHECK SERVICE PLUG
-
Check service plug high voltage terminal visually for arc marks, corrosion, damage, and foreign matter adhesion.
-
Check continuity of service plug high voltage terminal.
| Value: | 0 Ω approx. |
Is the inspection result normal?
YES>>INSPECTION END
NO>>Replace service plug.
Nissan Ariya (FE0) 2023-2025 Service & Repair Manual
Component Parts /circuit Diagnosis
- Power Supply and Ground Circuit (li-Ion Battery Controller)
- Cell Controller Communication Circuit
- Cell Voltage Inspection
- Cell Voltage Circuit
- Module Temperature Sensor
- Module
- Interlock Detection Switch (service Plug)
- Interlock Detection Switch [high Voltage Harness Connector (front)]
- Interlock Detection Switch [high Voltage Harness Connector (rear)]
- Interlock Detection Switch [high Voltage Harness Connector (quick Charge)]
- Interlock Detection Switch (ptc Heater Connector)
- Battery Current Sensor Circuit
- Battery Pack Water Temperature Sensor Circuit
- Battery Pack Pressure Sensor Circuit
- Quick Charge Relay Controller Circuit
- Can Communication Circuit(batterypack)
- Battery Coolant Heater (ptc)
- System Main Relay 1
- System Main Relay 2
- Pre-Charge Relay
- High Voltage Circuit
- High Voltage Fuse
- Service Plug (high Voltage Circuit)
- Li-Ion Battery Insulation Resistance Loss Inspection
Actual pages
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