DESCRIPTION
The seat belt system is equipped with pre-tensioner mechanism, load limiter mechanism, and ELR mechanism.
STRUCTURE
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ELR shaft (torsion bar) | ![]() |
Bobbin | ![]() |
Manifold case |
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Lock portion | ![]() |
Ring gear | ![]() |
Pinion gear |
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Gas generator | ![]() |
Spring | ![]() |
Ball |
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Pipe | ||||
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Pre-tensioner mechanism cross section | ![]() |
ELR mechanism portion cross section | ![]() |
Pre-tensioner mechanism portion |
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Load limiter portion |
PRE-TENSIONER MECHANISM
In a frontal collision that exceeds the specified limit, air bag sensor unit detects the collision, transmits an electrical signal to gas generator in manifold case, and activates gas generator. Gas is generated.
The pressure of the generated gas moves the ball inside of pipe
. The ball then presses ring gear
which is engaged to the pinion gear
.
The rotation of the ring gear rotates the ELR shaft in the retracting direction of the seat belt. Seat belt is retracted.
LOAD LIMITER (ELR) MECHANISM
In a collision, when ELR shaft is locked, a load caused by impact is applied to webbing
.
When a load is continuously applied to webbing and reaches or exceeds the specified level, a rotating force is applied to ELR shaft that is engaged to lock portion and bobbin
. ELR shaft twists.
As ELR shaft is twisted, webbing is pulled out while keeping a certain level of tension and easing the impact to the chest of front seat passenger.
DESCRIPTION
The system combines lap pre-tensioner mechanism for lumbar seat belt and pre-tensioner seat belt with load limiter. The system upgrades passenger restraint by reducing lumbar movement during a frontal collision.
STRUCTURE
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Gas generator | ![]() |
Wire | ![]() |
Piston |
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Pipe | ![]() |
Lap anchor | ![]() |
Seat belt |
LAP PRE-TENSIONER MECHANISM
In a frontal collision that exceeds the specified limit, air bag sensor unit detects the collision, transmits an electrical signal to gas generator in pipe, and activates gas generator. Gas is generated. The pressure of the generated gas moves the piston inside of pipe toward pipe front direction, and retracts wire.
Lap anchor is installed to end of the wire and end of seat belt is connected to lap anchor. The wire therefore retracts seat belt.
When piston stops, clutch mechanism integrated to piston prevents piston from moving in the original direction. Wire and lap anchor therefore remain in the retracted status.
Item | Design | Reference |
---|---|---|
Seat belt warning lamp | ![]() |
For layout, refer to Design. |
For function, refer to Seat Belt Warning Lamp. |
Item | Reference |
---|---|
Seat belt warning | Refer to Seat Belt Warning. |
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