Nissan Ariya: Preparation
Repairing Material
Foam Repair
During factory body assembly, foam insulators are installed in certain body panels and locations around the Nissan Ariya vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.
URETHANE FOAM APPLICATIONS
Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.
| <Urethane foam for foaming agent> | 3M™ Automix™ Flexible Foam 08463 or equivalent |
Read instructions on product for fill procedures.
Example of foaming agent filling operation procedure
Fill procedures after installation of service part.Eliminate foam material remaining on vehicle side. Clean area after eliminating form insulator and foam material. Install service part. Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.
 |
Urethane foam | ||||
 |
Nozzle insert hole | ||||
 : Nissan Ariya Vehicle front |
|||||
Fill procedures before installation of service part.Eliminate foam material remaining on Nissan Ariya vehicle side. Clean area after eliminating foam insulator and foam material. Fill foam material on wheelhouse outer side.
|
Urethane foam |
|
Fill while avoiding flange area |
| : Nissan Ariya Vehicle front |
|
NOTE:
Fill enough to close gap with service part while avoiding flange area.
Install service part.NOTE:
Refer to label for information on working times.
Body Component Parts
Ultra High Strength Steel Part
DESCRIPTION
Ultra high strength steel parts signify high strength steel plates with tensile strength of 980 MPa or more.
When replacing parts made of ultra high strength steel or parts including ultra high strength steel, never perform the prohibition described below:
PROHIBITION
WARNING:
Never cut ultra high strength steel parts or perform butt welding. Violation of this prohibition causes extreme strength degradation, and the strength before damage cannot be secured.
PART REPLACEMENT
To replace an ultra high strength part, be sure to replace it by panel supply unit of ultra high strength steel part.
For the welding method, refer to Welding of Ultra High Strength Steel.
Underbody Component Parts
ENGINE COMPARTMENT
Refer to parts catalogue for the replacement parts.
|
Figure from the indoor side | ||||
|
 : Both sided anti-corrosive steel and HSS sections |
|||||
: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Upper radiator core support | b. |
980MPacaution T=1.0 mm (0.039 in) |
Under 440 | × |
| c. |
980MPacaution T=1.0 mm (0.039 in) |
||||
 |
Side radiator core support assembly (RH & LH) | Under 440 | × | ||
 |
Bumper rubber bracket (RH & LH) | Under 440 | × | ||
 |
Hoodledge reinforcement (RH & LH) | 590 | × | ||
 |
Upper front fender rear bracket (RH & LH) | Under 440 | × | ||
 |
Front strut housing assembly (RH & LH) | 590 | × | ||
 |
Lower hoodledge (RH & LH) | Under 440 | × | ||
 |
Upper hoodledge (RH & LH) | 440 | × | ||
 |
Lower front hoodledge reinforcement (RH & LH) | Under 440 | × | ||
 |
Lower dash crossmember | d. |
1300MPacaution T=1.2 mm (0.047 in) |
780 | — |
| e. |
1300MPacaution T=1.2 mm (0.047 in) |
||||
| f. |
980MPacaution T=2.0 mm (0.079 in) |
||||
 |
Side dash (RH & LH) | g. |
980MPacaution T=1.6 mm (0.063 in) |
780 | × |
| h. |
980MPacaution T=2.0 mm (0.079 in) |
||||
| j. |
980MPacaution T=1.6 mm (0.063 in) |
||||
 |
Lower dash complete | k. |
1300MPacaution T=1.8 mm (0.071 in) |
780 | × |
| m. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| n. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| o. |
1300MPacaution T=1.6 mm (0.063 in) |
||||
| p. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| q. |
980MPacaution T=1.6 mm (0.063 in) |
||||
 |
Steering hole cover assembly | Under 440 | × | ||
 |
Nut plate (RH & LH) | 590 | × | ||
 |
Lower dash crossmember (RH & LH) | k. |
1300MPacaution T=1.8 mm (0.071 in) |
— | — |
| m. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
 |
Upper dash assembly | Under 440 | × | ||
 |
Cowl top assembly | 590 | × | ||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
FLOOR
2WD
Refer to parts catalogue for the replacement parts.
|
: Both sided anti-corrosive steel and HSS sections |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Inner sill (RH & LH) | a. |
1180MPacaution T=1.6 mm (0.063 in) |
590 | × |
| b. |
980MPacaution T=1.8 mm (0.071 in) |
||||
| c. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| d. |
980MPacaution T=1.2 mm (0.047 in) |
||||
|
Front floor assembly | e. |
1300MPacaution T=1.4 mm (0.055 in) |
440 | × |
| f. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| g. |
1300MPacaution T=1.8 mm (0.071 in) Inner 1300MPacaution T=1.4 mm (0.055 in) |
||||
| h. |
1300MPacaution T=1.8 mm (0.071 in) Inner 1300MPacaution T=1.4 mm (0.055 in) |
||||
| j. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| k. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
|
Rear floor front extension | m. |
1300MPacaution T=1.0 mm (0.039 in) |
590 | × |
|
Upper rear seat crossmember | Under 440 | × | ||
|
Side member closing plate assembly (RH & LH) | n. |
1300MPacaution T=1.2 mm (0.047 in) |
Under 440 | — |
|
Rear floor front | Under 440 | × | ||
|
Rear seat back support assembly | 590 | — | ||
|
Rear side floor assembly (RH & LH) | o. |
980MPacaution T=2.0 mm (0.079 in) |
780 | × |
|
Rear floor rear | Under 440 | × | ||
|
Spare tire clamp bracket | Under 440 | — | ||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
AWD
Refer to parts catalogue for the replacement parts.
|
: Both sided anti-corrosive steel and HSS sections |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Inner sill (RH & LH) | a. |
1180MPacaution T=1.6 mm (0.063 in) |
590 | × |
| b. |
980MPacaution T=1.8 mm (0.071 in) |
||||
| c. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| d. |
980MPacaution T=1.2 mm (0.047 in) |
||||
|
Front floor assembly | e. |
1300MPacaution T=1.4 mm (0.055 in) |
440 | × |
| f. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| g. |
1300MPacaution T=1.8 mm (0.071 in) Inner 1300MPacaution T=1.4 mm (0.055 in) |
||||
| h. |
1300MPacaution T=1.8 mm (0.071 in) Inner 1300MPacaution T=1.4 mm (0.055 in) |
||||
| j. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| k. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
|
Rear floor front extension | m. |
1300MPacaution T=1.0 mm (0.039 in) |
590 | × |
|
Upper rear seat crossmember | Under 440 | × | ||
|
Side member closing plate assembly (RH & LH) | n. |
1300MPacaution T=1.2 mm (0.047 in) |
Under 440 | — |
|
Rear floor front | Under 440 | × | ||
|
Rear seat back support assembly | 590 | — | ||
|
Rear side floor assembly (RH & LH) | o. |
980MPacaution T=2.0 mm (0.079 in) |
780 | × |
|
Rear floor rear | Under 440 | × | ||
|
Spare tire clamp bracket | Under 440 | — | ||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
FRONT AND REAR MEMBER
2WD
Refer to parts catalogue for the replacement parts.
|
: Both sided anti-corrosive steel and HSS sections |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Front bumper reinforcement assembly | a. |
1500MPacaution T=1.4 mm (0.039 in) |
590 | — |
|
Front bumper stay (RH & LH) | b. |
980MPacaution T=2.0 mm (0.079 in) |
780 | — |
| c. |
980MPacaution T=1.8 mm (0.071 in) |
||||
|
Inner center front bumper reinforcement | d. |
980MPacaution T=2.0 mm (0.079 in) |
590 | — |
| e. |
1500MPacaution T=1.6 mm (0.047 in) |
||||
|
Front side member closing plate (RH & LH) | f. |
1300MPacaution T=1.8 mm (0.071 in) |
780 | × |
| g. |
980MPacaution T=2.0 mm (0.079 in) |
||||
|
Front side member assembly (RH & LH) | h. |
980MPacaution T=2.0 mm (0.079 in) |
780 | × |
| j. |
980MPacaution T=1.2 mm (0.047 in) |
||||
|
Side radiator core support (RH & LH) | 590 | × | ||
|
Side member rear outrigger assembly (RH & LH) | k. |
980MPacaution T=2.0 mm (0.079 in) |
590 | × |
| m. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| n. |
980MPacaution T=2.0 mm (0.079 in) |
||||
|
Upper rear seat crossmember |
1300MPacaution T=1.0 mm (0.039 in) |
— | — | |
|
Rear floor board reinforcement | 590 | × | ||
|
Center rear crossmember assembly | 590 | × | ||
|
Spare wheel crossmember | Under 440 | × | ||
|
Rear side member (RH & LH) | o. |
980MPacaution T=1.4 mm (0.055 in) |
780 | × |
| p. |
1300MPacaution T=1.6 mm (0.063 in) |
||||
| q. |
1300MPacaution T=1.4 mm (0.055 in) |
||||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
AWD
Refer to parts catalogue for the replacement parts.
|
: Both sided anti-corrosive steel and HSS sections |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Front bumper reinforcement assembly | a. |
1500MPacaution T=1.4 mm (0.039 in) |
590 | — |
|
Front bumper stay (RH & LH) | b. |
980MPacaution T=2.0 mm (0.079 in) |
780 | — |
| c. |
980MPacaution T=1.8 mm (0.071 in) |
||||
|
Inner center front bumper reinforcement | d. |
980MPacaution T=2.0 mm (0.079 in) |
590 | — |
| e. |
1500MPacaution T=1.6 mm (0.047 in) |
||||
|
Front side member closing plate (RH & LH) | f. |
1300MPacaution T=1.8 mm (0.071 in) |
780 | × |
| g. |
980MPacaution T=2.0 mm (0.079 in) |
||||
|
Front side member assembly (RH & LH) | h. |
980MPacaution T=2.0 mm (0.079 in) |
780 | × |
| j. |
980MPacaution T=1.2 mm (0.047 in) |
||||
|
Side radiator core support (RH & LH) | 590 | × | ||
|
Side member rear outrigger assembly (RH & LH) | k. |
980MPacaution T=2.0 mm (0.079 in) |
590 | × |
| m. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| n. |
980MPacaution T=2.0 mm (0.079 in) |
||||
|
Upper rear seat crossmember |
1300MPacaution T=1.0 mm (0.039 in) |
— | — | |
|
Rear floor board reinforcement | 590 | × | ||
|
Center rear crossmember assembly | 590 | × | ||
|
Spare wheel crossmember | Under 440 | × | ||
|
Rear side member (RH & LH) | o. |
980MPacaution T=1.4 mm (0.055 in) |
780 | × |
| p. |
1300MPacaution T=1.6 mm (0.063 in) |
||||
| q. |
1300MPacaution T=1.4 mm (0.055 in) |
||||
| r. |
980MPacaution T=1.8 mm (0.071 in) |
||||
| s. |
980MPacaution T=1.8 mm (0.071 in) |
||||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
Body Component Parts
ROOF AND DOORS
WITHOUT SUNROOF MODELS
Refer to parts catalogue for the replacement parts.
|
 : Aluminum portion |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | Aluminum portion | ||
|---|---|---|---|---|---|---|
|
Roof | Under 440 | × | — | ||
|
Front roof rail | a. |
1180MPacaution T=1.0 mm (0.039 in) |
590 | — | — |
|
Roof bow | Under 440 | — | — | ||
|
2nd roof bow |
1300MPacaution T=2.0 mm (0.079 in) |
— | — | — | |
|
4th roof bow | 590 | — | — | ||
|
Rear roof rail | Under 440 | — | — | ||
|
Hood | — | — | × | ||
|
Front fender bracket (RH & LH) | Under 440 | × | — | ||
|
Front fender (RH & LH) | Under 440 | × | — | ||
|
Front door assembly (RH & LH) | 440 | — | × | ||
|
Outer front door panel (RH & LH) | — | — | × | ||
|
Rear door assembly (RH & LH) | 440 | — | × | ||
|
Outer rear door panel (RH & LH) | — | — | × | ||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
WITH SUNROOF MODELS
Refer to parts catalogue for the replacement parts.
|
: Aluminum portion |
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | Aluminum portion | ||
|---|---|---|---|---|---|---|
|
Roof assembly | 590 | × | — | ||
|
Front roof rail | a. |
1180MPacaution T=1.0 mm (0.039 in) |
590 | — | — |
|
Rear roof rail | Under 440 | — | — | ||
|
Hood | — | — | × | ||
|
Front fender bracket (RH & LH) | Under 440 | × | — | ||
|
Front fender (RH & LH) | Under 440 | × | — | ||
|
Front door assembly (RH & LH) | 440 | — | × | ||
|
Outer front door panel (RH & LH) | — | — | × | ||
|
Rear door assembly (RH & LH) | 440 | — | × | ||
|
Outer rear door panel (RH & LH) | — | — | × | ||
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
BODY SIDE
Refer to parts catalogue for the replacement parts.
|
Back view | ||||
|
: Both sided anti-corrosive steel and HSS sections |
|||||
| No. | Parts name |
Tensile strength (MPa) |
Both sided anti-corrosive precoated steel sections | ||
|---|---|---|---|---|---|
|
Upper inner front pillar (RH & LH) | b. |
1180MPacaution T=1.2 mm (0.047 in) |
Under 440 | — |
| c. |
1180MPacaution T=1.6 mm (0.063 in) |
||||
| d. |
980MPacaution T=1.4 mm (0.055 in) |
||||
| e. |
1300MPacaution T=1.8 mm (0.071 in) |
||||
| f. |
1180MPacaution T=1.2 mm (0.047 in) |
||||
|
Inner center pillar assembly (RH & LH) | g. |
1180MPacaution T=1.6 mm (0.063 in) |
590 | — |
| h. |
980MPacaution T=1.6 mm (0.063 in) |
||||
| j. |
1180MPacaution T=1.6 mm (0.063 in) |
||||
|
Inner center sill assembly (RH & LH) | k. |
1180MPacaution T=1.4 mm (0.055 in) |
590 | × |
| m. |
980MPacaution T=2.0 mm (0.079 in) |
||||
| n. |
1180MPacaution T=1.6 mm (0.063 in) |
||||
| o. |
1180MPacaution T=1.4 mm (0.055 in) |
||||
|
Side body assembly (RH & LH) | Refer to No. – |
|||
|
Lower center pillar brace (RH & LH) | p. |
1180MPacaution T=1.6 mm (0.063 in) |
590 | — |
| q. |
1300MPacaution T=2.3 mm (0.091 in) |
||||
|
Outer front pillar reinforcement (RH & LH) | r. |
1180MPacaution T=1.0 mm (0.039 in) |
— | — |
| s. |
1300MPacaution T=1.4 mm (0.055 in) |
||||
| t. |
1300MPacaution T=1.4 mm (0.055 in) |
||||
| u. |
1180MPacaution T=1.6 mm (0.063 in) |
||||
| v. |
1180MPacaution T=2.0 mm (0.079 in) |
||||
|
Lower front pillar hinge brace (RH & LH) | w. |
980MPacaution T=1.2 mm (0.047 in) |
780 | — |
| x. |
980MPacaution T=2.0 mm (0.079 in) |
||||
| y. |
980MPacaution T=1.4 mm (0.055 in) |
||||
|
Outer front side body (RH & LH) | Under 440 | × | ||
|
Front fender bracket assembly (RH & LH) | Under 440 | × | ||
|
Outer sill reinforcement (RH & LH) | z. |
980MPacaution T=1.6 mm (0.063 in) |
780 | × |
| aa. |
980MPacaution T=1.8 mm (0.071 in) |
||||
| bb. |
980MPacaution T=1.8 mm (0.071 in) |
||||
| cc. |
980MPacaution T=1.2 mm (0.047 in) |
||||
| dd. |
980MPacaution T=1.0 mm (0.039 in) |
||||
|
Outer sill assembly (RH & LH) | Under 440 | × | ||
|
Inner rear pillar (RH & LH) | Under 440 | — | ||
|
Back pillar main assembly (RH & LH) | Under 440 | — | ||
|
Inner rear wheelhouse (RH & LH) | 440 | × | ||
|
Inner rear wheelhouse rear extension (RH & LH) | Under 440 | × | ||
|
Outer rear wheelhouse extension (RH & LH) | Under 440 | × | ||
|
Outer rear wheelhouse (RH & LH) | Under 440 | × | ||
 |
Rear fender gusset (RH & LH) | Under 440 | — | ||
 |
Rear fender assembly (RH & LH) | Under 440 | × | ||
 |
Outer back pillar (RH & LH) | Under 440 | — | ||
 |
Rear fender extension (RH & LH) | Under 440 | × | ||
 |
Upper rear panel | 440 | × | ||
 |
Upper rear bumper retainer | Under 440 | × | ||
 |
Lower bumper stay bracket (RH & LH) | Under 440 | × | ||
 |
Inner center rear bumper reinforcement | ee. |
1500MPacaution T=1.2 mm (0.047 in) |
590 | — |
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
NOTE:
-
For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
-
Tensile strength column shows the largest strength value of a part in the component part.
Nissan Ariya (FE0) 2023-2025 Service & Repair Manual
Preparation
Actual pages
Beginning midst our that fourth appear above of over, set our won’t beast god god dominion our winged fruit image
